Adhesives, Sealants and Solvents

Adhesives, sealants and primers are used throughout fit-out work, often across large areas or inside joints where curing is partly hidden from view. Their contribution to indoor chemical concentrations depends not only on the certified formulation, but also on how much is applied, where it is placed, how quickly it cures and whether ventilation can remove vapours before occupation.

Where these products are used

Flooring adhesives bond carpet, resilient sheet, vinyl tiles, timber systems and other finishes to a prepared substrate. Tile adhesives secure ceramic or stone finishes, while sealants close joints around façades, partitions, sanitary fittings, glazing and service penetrations. Primers may be applied beforehand to improve bonding, control substrate porosity or prepare a surface for a particular sealant or adhesive.

Each application creates a different emission pathway. A bead of sealant has a relatively small exposed surface but may be thick, so ingredients from its interior can take time to reach the air. A flooring adhesive may be spread thinly over a very large area, producing a substantial early release before the covering is laid. Once covered, the same adhesive may emit more slowly through seams, edges and the flooring material itself.

The completed room therefore reflects the combined behaviour of several products rather than a single source. Adhesive beneath flooring, sealant around the perimeter and primer on the substrate may all contribute different compounds and decay rates. Product names alone are insufficient unless they are connected to the location, quantity and sequence of installation.

Solvent systems and the role of carriers

A solvent system keeps resins and other functional ingredients workable until the product has been applied. The carrier allows spreading, wetting and penetration, then leaves the material during drying or curing. Depending on the formulation, that carrier may consist mainly of organic solvents, water or a combination of both.

Solvent-borne systems can provide strong initial tack, reliable wetting of difficult surfaces and useful performance where moisture resistance or rapid bond development is important. Their disadvantage is that a larger proportion of volatile organic material may be released during application and curing. The resulting room concentration can rise quickly where the work covers a large area or takes place in an enclosed zone.

Water-borne systems generally contain less organic solvent, but they are not emission-free. Coalescing agents, preservatives, residual monomers and other additives may still enter the air. Their drying can also depend more heavily on temperature, substrate absorbency and the ability of moisture to leave the film.

The choice between systems is therefore not a simple contest between "safe" and "unsafe" products. Adhesion, open time, moisture tolerance, substrate condition, curing behaviour and expected emissions all need to be considered. A lower-emitting product that is unsuitable for the substrate may fail technically, while a robust product used without adequate curing time can leave an avoidable chemical burden.

Al Sa'fat section 404.02

Al Sa'fat section 404.02 requires adhesives, adhesive bonding primers, adhesive primers, sealants and sealant primers not to exceed the VOC limits specified by Dubai Municipality. The products are to be certified by Dubai Central Laboratory. Al Sa'fat is a building-code and rating instrument rather than occupational-health law.

The section does not state its own grams-per-litre limits. It relies on the relevant Dubai Municipality requirements and the certification evidence associated with the product. A specification or compliance review should therefore identify the product category, the supporting certificate and the formulation in the condition in which it will actually be used.

Certification answers a product-composition question. It does not predict the concentration that will develop in a room after installation. The certificate cannot account for the total quantity applied, the thickness of the layer, the room volume, the temperature, the curing period or the operation of the ventilation system.

This distinction is important during handover. A contractor may correctly provide compliant certified products while the completed space still contains elevated volatile compounds because several materials were applied together or because occupation followed too soon. Product compliance and room-air condition are related, but neither is a substitute for the other.

Installation practice and room concentration

The installer controls several factors that can dominate the final indoor concentration. Over-application increases the mass of material that must dry or cure. Incomplete substrate preparation may require more product, create local pooling or prevent uniform bonding. Mixing errors can alter the curing reaction and extend the period during which ingredients remain mobile.

Ventilation during application is equally important. Vapours released into a closed room accumulate, particularly when several trades are using chemical products at the same time. Temporary ventilation can reduce that accumulation, but it must reach the work zone and continue long enough to remove emissions rather than merely dilute them for a short period.

Temperature affects both product performance and emission rate. Warm material generally releases volatile components more readily, while excessive cooling can slow water loss or curing in some systems. UAE storage, transport and fit-out conditions can expose products and substrates to substantial heat before they enter an air-conditioned interior, creating a sharp change in behaviour after application.

Curing time should be treated as a material property and a programme constraint. A surface that feels dry may still be releasing compounds from deeper within the adhesive or sealant. Closing the building, installing coverings or introducing occupants before curing is sufficiently advanced can trap emissions or allow them to accumulate.

Adhesive beneath large areas of flooring

Flooring installations create a particular problem because the adhesive is spread across a broad surface and then concealed. Before the covering is placed, the large exposed area can release volatile compounds quickly. After covering, the path into the room becomes more restricted, but emission does not necessarily stop.

The floor covering may act as a partial barrier. Solvent or water must then migrate through the covering, escape at seams and edges, or move into the substrate. This slows the release and can extend it over a longer period. A low concentration soon after installation may therefore be followed by persistent emissions rather than a rapid return to background conditions.

Impermeable or low-permeability flooring can intensify this effect. The adhesive may remain soft or incompletely cured beneath the surface if moisture or solvent cannot escape as expected. Raised temperature, solar gain at the slab edge or changes in air-conditioning can later increase migration and renew the odour.

Investigation should consider the whole floor build-up, including substrate moisture condition, primer, adhesive, covering and perimeter sealing. Sampling only the general room air may show that a chemical is present without revealing whether it is emerging through the floor, from another material or from products stored nearby.

Sealants, primers and concealed curing

Sealants are often assumed to be minor sources because they are applied in narrow joints. That assumption can be wrong where the total joint length is substantial, the bead is deep or the product is enclosed between low-permeability surfaces. The exposed skin may cure first while material beneath it continues reacting and releasing compounds.

Primers can contribute a strong early emission because they are thin films designed to wet and penetrate surfaces. They may disappear visually once the joint or adhesive is installed, making them easy to omit from a source inventory. Their use should still be recorded because a small quantity of a highly volatile primer can influence the early concentration profile.

Different curing mechanisms also matter. Some products cure by losing water or solvent, while others react with moisture, oxygen or a hardener. These processes can generate secondary compounds or alter the rate at which original ingredients are released. A product may therefore change its emission pattern as curing progresses.

Where the person exposed is the installer rather than the building occupant, the question becomes an occupational exposure matter covered on the industrial hygiene resource.

Interpreting certificates and test results

A useful product record should identify the exact adhesive, sealant or primer, its intended application, batch or delivery information where available, and the evidence of Dubai Central Laboratory certification. Substitution during construction should be documented because a certificate for the specified product does not cover an unrecorded alternative.

A room-air result should be interpreted against the installation history. The date of application, quantity used, floor area, ventilation condition, temperature and time before sampling can explain why a certified product produced a noticeable concentration. Without that context, the result may be wrongly treated as proof that the product certificate is invalid.

Source attribution may require comparisons between rooms, inspection of floor edges or joints, and targeted chemical analysis. The aim is to connect the measured compounds to a plausible material and release pathway. Odour alone cannot establish that connection, because different solvents can smell similar and some important compounds have little noticeable odour.

Capturing solvent vapour at source

General ventilation moves vapour around a room before it is removed. Local exhaust ventilation captures it where it is released, which is why extraction at the decanting bench, the mixing station or the spray area does more for a solvent task than raising the air change rate of the whole floor. The distinction matters most in enclosed fit-out zones, plant rooms and back-of-house workshops, where the release point and the people working near it are close together.

In the Emirate of Abu Dhabi, Abu Dhabi Public Health Centre Code of Practice 52.0 (Local Exhaust Ventilation, Version 4.1) requires employers to test and inspect LEV systems at least annually, document the findings, and keep valid test and inspection certificates on site for the lifetime of the system. It is an Emirate instrument, not a UAE-wide federal requirement.

The duty falls on the employer running the workshop or fit-out area rather than on the building owner, and it attaches to the extraction serving solvent decanting, mixing, spraying and similar tasks. Where a laboratory or chemical fume hood is in use, section 3.4 of the same code adds a separate regime: performance testing and certification each year by a third party approved by the Emirates Authority for Standardization and Metrology, a visual check before use on each day the hood is operated, and a monthly inspection of the air cleaning and filtration components.

For an indoor air investigation this matters as evidence. A current LEV test and inspection certificate, and the daily and monthly records where a fume hood is involved, establish whether the capture system was working during the period a result covers. Without them, a low reading may only show that the task was not running that day.

Product certification under Al Sa'fat

Al Sa'fat section 404.02 requires adhesives, adhesive bonding primers, adhesive primers, sealants and sealant primers not to exceed the VOC limits specified by Dubai Municipality, with the products certified by Dubai Central Laboratory. Al Sa'fat is a building-code and rating instrument rather than occupational-health law, and the section does not state its own grams-per-litre limits. Certification answers a product-composition question and cannot account for the total quantity applied, the thickness of the layer, the room volume, the temperature, the curing period or the operation of the ventilation system.

Al Sa'fat section 404.02 — certification by Dubai Central Laboratory; product compliance and room-air condition are related but neither substitutes for the other

Does Dubai Central Laboratory certification guarantee low room-air VOCs?

No. Certification supports compliance with the applicable product requirement. Room-air concentration still depends on the quantity applied, the size of the space, ventilation, temperature, curing time and other materials used nearby.

Are water-borne adhesives always preferable?

Not in every application. They generally reduce reliance on organic solvent, but their performance may depend on substrate absorbency, moisture condition and drying time. The product must suit the installation while emissions and curing conditions are properly managed.

Why can flooring continue to smell after the surface appears finished?

The covering can slow the escape of solvent or moisture from the adhesive beneath it. Emissions may then pass gradually through seams, edges or the flooring itself, extending the release period even though the visible surface is complete.

Can extra ventilation solve an adhesive-emission problem?

Ventilation can reduce the concentration in the air, but it does not remove uncured material beneath flooring or inside a joint. If the source continues emitting, concentrations may rise again when ventilation is reduced.

Should a product certificate be kept after handover?

Yes. It helps identify what was installed and supports later interpretation if odour or chemical concerns arise. The record is most useful when it is linked to the exact product, location and date of application.